So, today at work I was slaving over hot computers. I get a stationary piece of metal that according to the sheet doesn’t start at all – no display, no nothing. Nada, zip, null.
I hook it up and let ‘er rip. Yeah, nothing at all happens. I notice that the vent on the side is somewhat dusty, so I yank the side off and it’s a horrorshow inside. Everything is covered in thick, grey dust. I didn’t bother snapping any photos, because when you’ve seen one dustmonster you’ve pretty much seen them all. I simply sigh, unplug everything from it and take it outside for a good blast of compressed air.
Some ten minutes later it’s about a bazillion times cleaner (and the air-compressor is working hard maintaining pressure) so I take the thing back inside. I half expect it to happily boot up, thanks to being able to breathe again. Believe me, it wouldn’t be the first time such a simple thing as compressed air saves a dead/dying machine.
However, what I do get when I plug it back in and flip the switch is a loud popping sound, flashing sparks and the acrid smell of ozone and burning electronics. About the first thing I do is yell “HOLY HELL!” followed a split-second later by me yanking the power out of the sizzling monster.
So what had happened?
Dust had clogged the fan on the video-card, stopping it dead. This in turn meant the card overheated, melting the plastic fan assembly. This also led to some circuit overloading which caused the popping sound and flashing sparks.
So, take this as a warning. I know I bitch and moan a lot about keeping your computer somewhat neat and tidy, but this is the reality of what might happen if you neglect doing routine maintenance every month or so. Your computer MIGHT start producing sparks and setting something on fire.
Oh, and for reference – this videocard in question is an old ATI x700. Not even the “Pro” variety. It’s not a high-performance card by any measure –not even when it was new– and it’s cooled by a tiny little noisy fan. Modern video-cards (especially the high-performance models) output a lot more heat and use a lot more electricity than this little tubthumper.

The whole card as a reference point.

The melted fan-assembly. Yes, this is a piece of crap by any measure, but that’s what happens when the fan fails. Note the dust buildup that even a thorough blowout didn’t get rid of.

BZZZT! See the black stains around the circuit, and the white spot on it? That’s where it more or less literally exploded, shot sparks in every direction and caused a foul smell similar to burning hair and troll-fart. I’m fairly sure this is a voltage-regulator of some kind, but I might be mistaken.
So what happened to the machine? Well, it survived the ordeal with a burned-out card as shown above, and a blown power-supply. This was lucky, considering the nasty dusty state of the machine. I mostly expected it to be a complete write-off.